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Coating or encapsulation of particles by melting.
 
Particle and pellet coating, micro coating, flavour encapsulation.
Effective process.
Fast coating.
No evaporation of solvents required.
Product advantages.
Protection against moisture.
Delayed release of active ingredients in the case of pharmaceutical drugs.
Taste masking.
Uniform and dense coatings.
Low to high coating masses in comparison with the particle to be coated.
Coating thickness.
Between ca. 2m and several hundred µm.
 
Innovations
Spouted Bed
Technology

Technical Processes
Fluid Bed Coating

Machines
GPCG series
GF series
ProCell series

Documents
Brochures
Technical Articles

Further Information
Product References

Partners
   
 

 

Process principles

A very even application of the coating material is an important feature of the coating process. Coatings must be dense and without mechanical damage and cracks. Lipid/Hot melt coating is a very effective process for the application of waxes and molten materials as protective films for manipulating the particle properties.

Glatt offers Fluid Bed Coating (Top Spray Coating, Bottom Spray Coating, Rotor Coating) as a technical solution for coating different particles and tablets. For particles difficult to fluidize we have developed the Glatt Spouted Bed Technology.
The coating fluid is sprayed onto solid materials, which are presented to it. The introduction of process air causes the film coating to solidify. Small droplets and a low viscosity ensure that the distribution is uniform.
The time and energy-intensive evaporation of solvents can be dispensed with by the use of molten materials as coating liquids.

Specific manipulation of the product characteristics of particles or tablets such as:

2-layer coating on micro pellets
2-layer coating on micro pellets
  • Shelf life
  • Hygroscopicity
  • Flowability
  • Surface structure
  • Solubility
  • Release of active ingredients
  • Taste
  • Smell
  • Behaviour when dissolving
  • Sensitivity to light
  • Visual attractiveness

Manufacturing options

Glatt provides systems with different capacities:

Batch Fluid Bed Systems with batch sizes
- from 2g to 1500kg/batch (Top Spray Coating)
- from 50g to 700kg/batch (Bottom Spray Coating)
- from 500g to 250kg/batch (Rotor Coating)
Continuous Fluid Bed Systems with throughputs from 20kg to 5t/h
Spouted Bed Systems with throughputs from 200g to 3t/h.

 
© 2004 - 2008 Glatt GmbH 09.06.2008    Imprint