A GPCG (Glatt-Powder-Coater-Granulator)
from Glatt for processes that are uniform, reproducible and gentle
on the product using fluid bed techniques.
Batch sizes from 5kg to 1.5t/batch.
All-in-one
From demanding powder coating to simple drying. Whether granulation/
agglomeration, particle coating or pelletizing. Whether spraying
from above (Top Spray), from below (Bottom Spray) or
from the side (Tangential Spray): simply anything is possible
with a GPCG.
In this way, you are just as flexible as your machine.
Glatt single pipe nozzle
Unique technology
All GPCGs provide an optimum ratio of air volume flow to quantity
of product used.
The conical pressure relief zone and the resulting reduced flow
speed allow even very fine products to be processed.
At the centre of granulation is the legendary Glatt single pipe
nozzle. This combines outstanding spray behaviour with optimum media
delivery and easy cleaning.
GPCG 60
Different bottom designs guarantee optimum inflow of the product.
The double-chamber filter system ensures that the process is uninterrupted
even when cleaning the filter.
Glatt has been relying on vibrating material filters for over 40
years with very good reason. No system works more efficiently and
more reliably. We offer different filter materials for different
products and processes. Easy to change and, of course, with FDA
certificate of conformity. (->
SC SuperClean®)
Double-chamber vibrating filter
Simple handling
Both horizontal and vertical product flow can be realized with
all sizes. Contained feed systems using gravity or suction can be
provided.
The container is emptied by rotating it in the moving carriage (up
to certain batch sizes). Dust-free tipping and feeding into the
container on one lifting column.
Emptying can likewise be carried out from the side by means of
suction or by gravity or - as the fastest and most effective method
of all - vertically with the unique Glatt rotating bottom.
Glatt rotating bottom
Different process inserts
Top Spray product container
for granulation, drying and powder coating. Large-area bottom
for optimum throughflow of air and thus the shortest possible process
times. Different bottom designs from the standard sieve bottom to
the Glatt wedge wire bottom, which is suitable for CIP. The right
configuration for every product and every process.
Top spray product container
HS Wurster® insert
The patented Glatt HS Wurster® technology coats
particles <20µm and works with unmatched efficiency (->
Fluid Bed Coating).
With the standard design, feed and discharge are carried out manually
or, if required, automatically with the Total Containment design.
Removable nozzles can be used in the process as can an SC
SuperClean® design for the fully automatic cleaning
of the insert.
HS Wurster® inserts can be used for batch sizes from 100g
to 2.5t.
HS Wurster®
Rotor granulator
Glatt rotor systems are designed for the manufacture and coating
of pellets and crystals (->
Pelletizing by Layering). A homogeneously dense product of ca.
50µm to 5mm is built up due to the high mechanical forces.
RI rotor inserts can be used for batch sizes from 1kg
to 300kg.
GRG 1400
User-friendly control system
Glatt offers the customized EcoView and MegaView control systems with simple, logically designed operator guidances, clear process visualizations as well as detailed and informative process documentation. Qualification and Validation of our control systems are, of course, possible - right up to GAMP 4.
All control systems are designed in-house by Glatt based on hardware and software that has become established throughout the world.
Your advantages are long-term investment security, superiour plant availability, and immediate and rapid support.
Glatt EcoView control system
The GPCGPRO design
The PRO
Concept for more safety with less weight!
- globally unique 12bar pressure shock
resistance
- contained design
- new design and special materials for 50%
less weight in comparison with conventional 10bar
systems
- pneumatic sealing with Glatt-C flanges
- no pressure relief ducts
- no escape of hazardous materials in case of accident (->
Total Containment)
- confirms to ATEX standards with CE labels or EC Manufacturer's Declarations (for partial machines)
- can be fitted through-the-wall - clean separation of production
and equipment.
Maintenance and service work can be carried out on the work tower
during production and without bringing maintenance personnel into
the GMP area. Through-the-wall feature can be retrofitted.
Glatt fluid bed system
GPCG in through-the-wall design
- suitable for WIP/CIP
A PRO system is ready to meet any requirement, whether it be an
effective WIP pre-cleaning system or a fully automatic, validatable
CIP cleaning process. With the SC
SuperClean® concept, Glatt is offering a patented
technology, which sets the standard world-wide for the cleaning
of fluid bed systems.
WIP/CIP racks, see (-> Cleaning
Systems).
SC SuperClean® filter housing
The GPCGPLUS design
Glatt quality for 50 years with many plus points
- proven safety standard with 2bar pressure relief
- revised pneumatic sealing system for even more security using
new Glatt-C flanges
- can be fitted through-the-wall - clean separation of production
and equipment.
Maintenance and service work can be carried out on the work tower
during production and without bringing maintenance personnel into
the GMP area. Through-the-wall feature can be retrofitted.
- confirms to ATEX standards with CE labels or EC Manufacturer's Declarations (for partial machines)
- suitable for WIP: optimum cleaning with minimum cleaning times
Principle of WIP cleaning
Note:
Pictures and technical data may vary from the current status;
Some of the features mentioned here are optional.
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