TYAML - Yet Another Multicolumn Layout for TYPO3

Equipment

The combination of a large variety of processes and the latest device technology enable traditional and customer-specific applications of the most diverse of processes. All according to your needs. Alongside our innovative reactors for powder synthesis, we can offer you a wide range of cutting-edge fluidized bed and spray coating systems available for you. Additional devices like extruders, pelletizers, tablet presses, and a modern analysis technique round off the offer.

Laboratory units

Laboratory units

We will develop the perfect manufacturing process on multifunctional laboratory units, in close collaboration with you. We carry out feasibility tests on a small scale, with product volumes from a few grams up to a few kilograms. We develop innovative powder materials and new product formulas or optimize the properties and manufacturing processes of already established products in experimental trials. Efficiently and custom-made for your individual requirements.

The modular design of our laboratory units allows us to quickly and effectively react to changing requirements. Your process can be continuous or by the batch! Try out different spraying systems or different options for exhaust air cleaning. Processing solvents is possible just as much as processing all St-1 and St-2 powders. Your specific area of application can be expanded individually through the flexible use of ancillary equipment. Tailored to your needs.

Do you prefer to experiment in your own production environment? No problem! All our fluidized bed and spouted bed lab equipment is mobile and can be rented.

ProAPP for powder synthesis using the APPtec® technology

ProAPP for powder synthesis using the APPtec® technology

Make the most of our multifunctional synthesis reactor, ProAPP, for feasibility tests when developing customized high-performance powders with APPtec®, the innovative spray calcination technique. A system that does it all, it provides a range of process options such as particle formation, drying, calcination, and coating, and allows you to combine them into a single process step.

ProCell LabSystems for fluidized bed, spouted bed, and rotor processes

ProCell LabSystems for fluidized bed, spouted bed, and rotor processes

We have four modular all-rounder systems available for feasibility tests with your product. For all processing options, whether fluidized bed, spray coating, or rotor processes. For continuous operations or for batch processes. Anything is possible.


Detailed information (PDF)

Mini-Glatt for fluidized bed processes

Mini-Glatt for fluidized bed processes

Our classics for all batch fluidized bed processes for the testing of agglomeration, drying, and coating processes. Three laboratory units for batch sizes from 2.5 up to 1,350 grams. Tailored to your needs.

 

 

Performance details:

Interface for connecting an external data recorder
GMP option
interchangeable work towers

Mini-Glatt for batch sizes from 2.5 g
Mini-Glatt with Micro-Kit upgrade for batch sizes from 25 to 375 g
Midi-Glatt for batch sizes from 375 to 1,350 g

Pilot systems

Pilot systems

Small-scale studies of high-performance pilot systems are needed for a meaningful and safe transition from laboratory to production scale. For this purpose, several application-specific configurable pilot systems of different designs are available.

Different process inserts, filter and spray systems, various cleaning concepts as well as the addition of more processing steps such as sieving, extrusion, pelletizing, or tablet pressing give you maximum flexibility. Continuous processes are the main focus. Batch processing is available too, if needed.

Determine the best processing parameters for your product together with us!

ProAPP for powder synthesis using the APPtec® technology

ProAPP for powder synthesis using the APPtec® technology

Make the most of our multifunctional synthesis reactor, ProAPP, during process development for customized high-performance powders using APPtec®, the innovative spray calcination technique. A system that does it all, it provides a range of process options such as particle formation, drying, calcination, and coating, and allows you to combine them into a single process step.

AGT PilotSystem for fluidized bed and rotor processes

AGT PilotSystem for fluidized bed and rotor processes

Our modular system with maximum process flexibility for process development, process optimization, and scale-up for continuous and batch fluidized bed and rotor processes allows diverse processing options.

 

 

Detailed information (PDF)

ProCell PilotSystem for fluidized bed and spouted bed processes

ProCell PilotSystem for fluidized bed and spouted bed processes

Our modular system with maximum process flexibility for process development, process optimization, and scale-up for continuous fluidized bed and spray coating processes allows diverse processing options.

 


Detailinformationen (PDF)

Production plants

Production plants

Modular, large-scale systems are available for initial production campaigns as well as for long-term contract manufacture.

Powder synthesis with APPtec®

Make the most of the ProAPP synthesis reactors in our technology center when developing and manufacturing customized high-performance powders with APPtec®, the innovative spray calcination technique. Manufacture according to your needs – from small batches to industrial multi-ton production. After a successful development phase, your product will immediately be ready for launching on the market.

ProAPP for powder synthesis using the APPtec® technology

ProAPP for powder synthesis using the APPtec® technology

A system that does it all, ProAPP provides a range of process options such as particle formation, drying, calcination, and coating, and allows you to combine them efficiently into a single process step.

Fluidized bed or spouted bed processes

In our technology center, all fluidized bed batch processes and continuous spray granulation can be carried out here.

Our modular system concept focuses on batch fluidized bed processes, such as coating and agglomeration. Continuous processing is available too, if needed. Our plant is approved for aqueous systems as well as organic solvents. For your specific application.

Glatt GVW vacuum fluidized bed system

Glatt GVW vacuum fluidized bed system

Our multi-optional system for process development, process optimization, scale-up, and contract manufacturing with continuous and batch fluidized bed and spray coating processes: a multi-talent for diverse applications.

 

 

Detailed information (PDF)

Analytics

Analytics

Our cutting-edge analysis laboratory provides sophisticated laboratory equipment that enables precise measurements for quality assurance, as well as comprehensive analysis facilities that can be used for order development in our customers' individual R&D projects. Thanks to our state-of-the-art measuring technology for a wide range of testing procedures, you can analyze prototypes on site, enabling a fast and targeted definition of the process parameters. Efficient solutions to give you the edge on the market.

Our extensive laboratory equipment enables reliable, economical characterization of a diverse array of particles and particle systems with regard to their physical, chemical, and mineralogical properties. 

Product properties (selection):
  • Porosimetry (BET)
  • Bulk density (DIN ISO)
  • Particle size and size distribution (laser diffraction, image analysis, air-jet sieve, sieve tower)
  • Particle shape and shape distribution (image analysis)
  • Moisture content – H2O (halogen/infrared, drying oven, Karl Fischer)
  • Image analysis (Axio Scope A1 microscopy)
Material properties (selection):
  • Liquid rheology
  • Thermogravimetry (TGA/DSC)
  • Chemical/elemental analysis (ICP-OES, CHNS)
  • Phase analysis (XRD)
  • Specific surface area (BET)
  • Pore sizes, pore volumes (nitrogen adsorption)
  • Vapor or solvent sorption/desorption (DVS)
  • Loss on ignition (muffle furnace)
Special analyses:
  • Melting point
  • Oil content
  • pH and resistivity value

We would be glad to develop further customer-specific analytics together with you, on request.

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