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Automation and Digitalization

Customized automation and digital solutions

Whether in the pharmaceutical, food, feed or fine chemical industry – production processes must meet different standards depending on the environment.

Glatt offers customized automation and digital solutions that help companies to produce more efficiently, reduce costs and ensure the highest safety standards – for future-proof production. A special focus is also on Pharma 4.0.

SmartID

SmartID – The smart solution for error-free production in the pharmaceutical industry

Maximum process reliability. Lifecycle monitoring. Preventive maintenance.

Precision and quality count in pharmaceutical production. Even the smallest deviations can jeopardize the safety and efficacy of medicines. SmartID sets new standards here: with intelligent RFID technology, seamless integration and automated documentation, SmartID ensures maximum process reliability and greater efficiency in production.

Smart. Safe. Efficient.

SmartID identifies process-critical, GMP-relevant components at lightning speed and verifies their release for the respective production run. Thanks to permanently integrated RFID tags and a specially developed, ATEX-certified hand scanner, setup accuracy is checked – and documented – in just a few seconds.

Your benefits at a glance

  • Error-free production

    Process interlock prevents starting with incorrect components.

  • Automated documentation and seamless traceability

    GMP and 21 CFR Part 11-compliant, integrated into the electronic batch record (eBR). The 4-eyes principle is no longer necessary. Replacement of Four-eyes principle.

  • Efficient monitoring

    Real-time monitoring of the equipment state.

  • Preventive maintenance

    Minimizes downtime and saves costs.

SmartID is more than just an innovation – it is a game changer for your production. Experience a smart solution that reduces errors, optimizes processes, saves costs and future-proofs your production.

GlattView SCADA

GlattView – the intelligent control system for batch and continuous processes

FULL CONTROL – LOCALLY AND ALL ALONG THE LINE

GlattView is the intelligent control solution for your production processes, whether in batch or continuous operation. All relevant process parameters come together in a central system, analyzing them in real time and ensuring precise, automatic process control and regulation. With GlattView, your systems meet the highest standards, including parametric and real-time release.

With GlattView, you can control the entire process chain under recipe control, whether with GlattView Batch or GlattView Conti, and benefit from seamless integration, reliable documentation and modular expandability.

Process data analysis and reporting:

  • Transparency and overview: Tabular or graphical display of all process units.
  • Individual evaluation: Product dwell times, distribution parameters and batch information for source, waste or target lots.
  • Database-based system: Secure storage and management of all process data for maximum reliability.

SYSTEM INTEGRATION AND OPERATIONAL RELIABILITY

GlattView combines all system components in a single, high-performance control solution and guarantees consistent operational reliability – locally and globally.

  • Modular concept

    Adapts exactly to your requirements and grows with your needs.

  • Intuitive operation

    Touch operation with clearly structured screen masks, optional animated flow chart display.

  • Optimal ergonomics

    21.5” monitor and optional keyboard for maximum control.

  • Flexibility

    Also available as an Ex version.

GLATTVIEW SCADA – INTELLIGENT PROCESS CONTROL

The GlattView SCADA control system provides a fully integrated solution with innovative functions:

  • Recipe management: For batch and continuous production.
  • User-friendly visualization: Efficient and proven concept for operator guidance.
  • Regulatory requirements: Seamless audit trail and fully 21 CFR Part 11 compliant.

SYSTEM INTEGRATION CAPABILITY – FULL FLEXIBILITY AND CONNECTIVITY

With GlattView, you benefit from comprehensive integration capability to seamlessly integrate your production systems into existing IT and process landscapes.

Full integration capability for maximum efficiency:

  • Online visualization: optional connection for real-time monitoring of processes and trends as well as detailed evaluation of process data.
  • Recipe management: Simple download and upload of recipes for efficient production planning.
  • MES and ERP connectivity: Seamless integration into Manufacturing Execution Systems (MES) or Enterprise Resource Planning (ERP) via OPC/XML interface.
  • Customized adaptation: Flexible connection to specific customer MES systems for individual process control.

Your benefits at a glance:

  • Efficient data management

    Efficient data evaluation and management in real time.

  • Optimized process management

    Central process control with seamless integration into existing systems.

  • Future-proof connectivity

    With cutting-edge standards.

GlattView not only simplifies and secures your production processes, but also brings you one step closer to fully automated production. You rely on a scalable, future-oriented platform that integrates perfectly into your infrastructure – for complete control, maximum flexibility and efficiency as well as maximum operational reliability.

GlattVision

GlattVision – Revolutionizing particle measurement for process excellence

GlattVision is an innovative, non-invasive particle measurement system designed to monitor particle size and shape in real time. Whether in process development or production, GlattVision monitors the process, enhancing process understanding and operational efficiency at every production stage.

Key benefits at a glance

  • Process Monitoring

    Gain precise insights into particle growth with consistent monitoring, enabling an improved understanding of your processes from the start.

  • Process Control

    Ensure batch-to-batch reproducibility and process reliability.

  • Quality Assurance

    Early detection of faulty batches boosts production efficiency and optimizes quality and output.

Key features

  • Validated Measuring Range

    Accurate measurements for particles ranging from 150 to 2000 µm.

  • Flexible Configurations

    Available as both in-line and at-line systems for seamless integration.

  • Portable and User-Friendly

    Easy to set up and adapt to various environments.

  • Regulatory Compliance

    Fully compliant with FDA CFR 21 Part 11 standards.

  • Enhanced Safety

    Also offered in Ex-version.